Manufacturing

Inspec Solutions have amassed a huge amount of experience in various manufacturing settings, from component manufacture to food manufacture through low volume, very high value, forged steel parts for the aerospace supply chain.

From small machinery safety systems to full factory automation, including instrumentation, electrical & cable design, control systems supply right up to product tracking and real time information systems for operations management, Inspec Solutions can deliver a solution.

In conjunction with the implementation of manufacturing systems we provide machinery safety risk assessments, PUWER assessments and the design and supply of mechanical guarding and electrical safety protection systems to ensure our Customers adher to the latest regulations.

Using our manufacturing information products, we can help to improve visibility of production processes, to drive efficiency and profitability on new and existing systems.

MATTRACK – MATERIAL & PRODUCT TRACKING SOFTWARE

Our material and product tracking system can be tailored to most material tracking requirements. The system provides visualisation through a web or mobile user interface client allowing for a rapid and flexible deployment, with a SQL historic database providing open reporting capabilities.

The system has been implemented for a high value component manufacturer where product is tracked through all aspects of the manufacturing process including cutting, heat treatments and final forming. Providing a real time view of the production, the locations of all components and automatic product dossiers detailing all history and quality information, the system accurately documents the production process. For demanding industries such as aerospace, this level of quality information is mandated and the system delivers that requirement with minimal manual intervention.

OVERALL EQUIPMENT EFFECTIVENESS (OEE)

OEE is the gold standard for measuring manufacturing productivity. It identifies the percentage of manufacturing time that is truly productive. 

With our IIoT & Industry 4.0 connectivity combined with our extensive expertise in control and process systems, we can provide OEE solutions for new systems as well as older legacy machines.

Through various interfacing technologies, we are able to extract key data and visualise the information that our Customers have always had, but struggled to obtain. Visualisation locally using a HMI on the production machine, or via remote workstations using web technology and even on mobile devices, our Customers can instantly see the status of their facilities from wherever they are.